Sealed and Sewn Medical Products
Medical Products
Medical Products
Among the many challenges that 2020 brought is a renewed interest in PPE (Personal Protective Equipment) and making sure everything we use to treat and care for patients, from their first encounter with the health system to their last day of treatment, is the best it can possibly be.
As a medical device manufacturer, VTL produces many sewn medical products. Some of our sealed and sewn medical products include vacuum lock pillows used for positioning patients for oncology treatment and imaging exams, alternating pressure and compression garments, and environmental control products to accelerate the healing process.
As with everything we do, our sealed and sewn medical products are all created to your specifications. When it comes to medical technology, we understand that you need to be absolutely sure every seal is tight and every stitch is where it should be.
Isolation Rooms
VTL helped create temporary, low-cost, in-room, negative-pressure tents that make it easier for hospitals to scale their response to infectious disease events like the COVID-19 pandemic of 2020.
Isolation rooms like this have a clear-view PVC or TPU canopy with a high-contrast floor and RF-welded seams. Double lap hook & loop allows replacement of glove, conduit panel, and hug suit components.
External steel frame and disposable tent with integrated glove walls and HugSuit for full patient access with significantly less need for PPE.
Air handling is included and meets the 15 air exchanges per hour (ACH) CDC guidelines for surgical procedure and delivery rooms. The .3 micron HEPA and MERV intake filters are welded directly to the tent canopy, greatly mitigating the risk associated with user error and improving safety during the disposal process.
Vac-Lok Positioning Cushions
Vac-Lok Positioning Cushions
Vinyl Technology also manufactures vacuum lock cushions and pneumatic pillows used to stabilize patients in preparation for medical procedures such as MRI’s and CT scans. Cushions form to the patient’s body contour, maintaining the patient’s position over repeated visits for improved tracking of the patient’s progress. The product is filled with styrofoam beads and then sealed shut. A valve allows for a vacuum to be pulled on the product before it is finally sealed, tested, and packed for shipment.
PPE Suit
A PPE suit, sometimes called a demilitarization protective ensemble suit, is a full-body suit manufactured to protect the wearer from injury or infection. These custom-sewn medical products are built to minimize exposure to workplace hazards that are chemical, biological, radiological, physical, or electrical in nature. VTL has decades of experience manufacturing DPE Suits and also custom manufactures PPE suits for healthcare and laboratory companies that require PPE equipment for their personnel.
Medical Inflatable Bladder
Medical Inflatable Bladder
Medical inflatable bladders are components of a variety of medical devices, including sealed or sewn medical products providing cervical spine support or accessories for devices such as sphygmomanometers or blood pressure devices. These are commonly made with PVC or latex rubber and are made to be flexible and durable.
Vinyl Technology is able to manufacture a variety of sealed or sewn medical products, including blood pressure cuffs, body positioning equipment, compression sleeves, and other products that require the use of an inflatable bladder.
Materials
PVC/Vinyl
Polyethylene
Polyurethane
CPE
EVA
TPU
Mil-Spec Materials
Polyurethane Coated Fabrics
Vinyl Coated Fabrics
Industry
Expertise
What Sewn Medical Products Does VTL Manufacture?
VTL manufactures custom sewn medical products that require industrial and RF sealing. Examples of products that VTL can manufacture include:
- Medical Inflatable Bladders
- Hospital Headpieces for Trauma Patients
- Blood Pressure Cuffs
- Compression Garments
- Containment Walls for Isolation Rooms
- Vac-lock Cushions and other Medical Positioning Devices
- Custom Medical Devices
- Custom Sewn Medical Products
- Mattress Overlays
Why Choose Vinyl Technology for Custom Medical Products?
Vinyl Technology produces sealed and sewn medical products for the highly demanding medical industry. The inflatable boot enables environmentally controlled therapy of open wounds and other conditions to accelerate the healing process. Its production posed a challenge as it required a complex combination of sequenced operations and advanced tooling. VTL engineers came through and created a manufacturing method and tooling specifically for this customer. The application was a breakthrough in the treatment of slow-to-heal extremities, and the customer and its end users are happy with the outcome.
© 2026 Vinyl Technology, LLC All Rights Reserved